MECHANICAL DRIVE TRAINING SYSTEM
MDTS-4000
Downloadable Data Sheet
Introduction
This economical, yet comprehensive, package of mechanical training equipment combines the best features of three proven EDU-LABS DIDACTIC mechanical training systems, in one hands-on workstation. The system allows the student to progress through the full range of common mechanical skills using one comprehensive training system.
The primary training components from EDU-LABS DIDACTIC trainers relating to Belt Drives, Chain Drives, Gear Drives and Bearings Drive are combined in one economical package.
See individual product descriptions for additional information on individual training modules.
This economical training package can easily be implemented in the industrial training or technical education environment.
Features
1. Belt Drive Training Module, including all training elements (driver, adjustable base), all belt and sheave components, specialized tools, and standard accessories as outlined under product MTS-100.
2. Chain Drive Training Module, including chain, sprockets, links, specialized tools, and standard accessories as outlined under product MTS-200
3. Gear Drive Training Module, including modular gearbox (also used as the driven element in belt and chain modules, and as the fixed unit in shaft alignment), with bevel gear adapter assembly, all gears and bearings, specialized tools, and standard accessories as outlined under product MTS-300
4. Bearing Drive Training Module, including four stub shafts, two shaft mounting brackets, bearings, seals, specialized tools, and standard accessories as outlined under product MTS-400
Training Modules
Four (4) Training Modules Cover The Followings :
Belt Drive Training Module
MTS-100
Note : Picture shown may not same with actual specification, only for illustration purpose.
Features:
- Steel channel base plate with provision for tabletop mounting.
- Welded aluminum motor and driven elements.
- High-durability coating allowing for repeated use and rough handling.
- Multiple motor positions allow for demonstration of multiple tensioning requirements.
- Heavy-duty adjustable motor base for parallel tensioning.
- Provision for two-point tensioning using jacking bolts.
- Heavy-duty flanged bearings allowing for variation in shaft misalignment.
- Fractional horsepower belts and sheaves, allowing for installation at two shaft centerline distances.
- Multiple type belt set, including tapered bushing, 2-groove sheaves, matched belts and a mismatched belt example.
- Positive drive belt application including belt and sheaves.
- Tool set.
Component List
|
Part Number |
Description |
Qty |
|
MTS-9000-01 |
Universal Base System |
1 |
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MTS-9000-02 |
Adjustable Motor Base |
1 |
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MTS-9000-03 |
AC Motor |
1 |
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- Voltage : 240 V
- Horse Power : 0.75KW
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MTS-100-01 |
Sheaves |
3 |
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- Pitch Diameter 3” 4” 5”
- For Belt Type 4L (A)
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MTS-100-02 |
V-Belt |
2 |
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- Designation 4L400
- Length 40”
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MTS-100-03 |
Single Groove Wedge Pulley |
2 |
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- Pitch Diameter 3.5” 4”
- For Belt Type 3V
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MTS-100-04 |
Double Groove Wedge Pulley |
2 |
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- Pitch Diameter 3.5” 5”
- For Belt Type 3V
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MTS-100-05 |
Normal Wedge V-Belt |
2 |
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- Designation 3V400
- Length 40”
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MTS-100-06 |
Cogged Wedge V-Belt |
2 |
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- Designation 3VX400
- Length 40”
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MTS-100-07 |
Normal Timing Pulley |
2 |
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MTS-100-08 |
Normal Timing Belt |
1 |
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MTS-100-09 |
High Torque Timing Pulley |
2 |
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MTS-100-10 |
High Torque Timing Belt |
1 |
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MTS-100-11 |
Variables Pitch Pulley |
1 |
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- Pitch Diameter Range 3.4 to 4.4 in
- Outside Diameter 4.75”
- For Belt Type 4L (A)
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MTS-100-12 |
Step Cone Pulley |
2 |
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- Pitch Diameters 1.75” 2.75” 3.75”
- For Belt Type 4L (A)
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MTS-100-13 |
Pulley Idler |
1 |
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- Outside Diameter 3”
- For Belt Type 4L (A)
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MTS-100-14 |
Belt Tension Tester |
1 |
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- Maximum Tension 35 lb (15.9 kg)
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MTS-100-15 |
Sheaves and Belt Gauge |
1 |
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- Includes 8 gauges for grooves and 2 for belts
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MTS-100-16 |
Split Taper Bushing |
4 |
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MTS-100-17 |
Quick disconnect Bushing |
4 |
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MTS-100-18 |
Pillow Block Bearing |
4 |
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- Dimensions 5 x 2.6 x 1.5 in
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MTS-100-19 |
Shaft |
2 |
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MTS-100-20 |
Steel Ruler |
1 |
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MTS-100-21 |
Tachometer |
1 |
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- Indicates motor rotation speed either in CW and CCW
- Speed Range 0.5 to 20000 r/min
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MTS-100-22 |
Tool Box |
1 |
Courseware and Accessories
|
Part Number |
Description |
Qty |
|
MTS-100-050A |
Instruction Manual With Collection Of Belt Drive I Exercises |
1 |
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- Lab Sheet 1 Introduction to Belt Drives
- Lab Sheet 2 Sheave Alignment
- Lab Sheet 3 Belt Installation and Tensioning
- Lab Sheet 4 Speed, Torque, and Pulley Ratios
- Lab Sheet 5 Sheave and Belt Maintenance
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MTS-100-050B |
Instruction Manual With Collection Of Belt Drive II Exercises |
1 |
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- Lab Sheet 1 Wedge and Notched Wedge V-Belts
- Lab Sheet 2 Multiple-Belt Drives
- Lab Sheet 3 Multiple-Speed Belt Drives
- Lab Sheet 4 Variable-Speed Belt Drives
- Lab Sheet 5 Synchronous Belt Drives
- Lab Sheet 6 High Torque Synchronous Belt Drives
- Lab Sheet 7 Pulley Idlers
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*Specifications may vary without prior notice
Chain Drive Training Module
MTS-200
Note: Picture shown may not same with actual specification, only for illustration purpose.
Features:
- Steel channel base plate with provision for tabletop mounting.
- Welded aluminum motor and driven elements.
- Ground steel shafting.
- Hand crank.
- Multiple motor positions, allowing for establishment of several different chain lengths.
- Provision for motor element jacking.
- Heavy-duty flanged bearings allowing for variation of misalignment.
- Chain, including standard, double pitch and single pitch, double strand chain.
- Connecting links, including cotter pin, spring clip and offset types.
- Attachment chain sample.
- Mixed diameter sprockets, with provision for keyed, taper bore, taper lock and QD hubs.
Component List
|
Part Number |
Description |
Qty |
|
MTS-9000-01 |
Universal Base Plate |
1 |
|
MTS-9000-02 |
Adjustable Motor Base |
1 |
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MTS-9000-03 |
AC Motor |
1 |
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MTS-200-01 |
Sprocket |
3 |
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- Number of Teeth 15 20 30
- For Chain Type No 40
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MTS-200-02 |
Single Strand Roller Chain |
2 |
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- Length 30”
- Designation No 40
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MTS-200-03 |
Single Strand Connecting Link |
5 |
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MTS-200-04 |
Double Roller Chain Sprocket |
3 |
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- Number of Teeth 17 20 30
- For Chain Type No 40
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MTS-200-05 |
Double Strand Roller Chain |
2 |
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- Designation No 40
- Length 36”
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MTS-200-06 |
Double Strand Connecting Link |
5 |
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MTS-200-07 |
Silent Chain Sprocket |
3 |
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- Number of Teeth 17
- For Chain Type SC404
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MTS-200-08 |
Silent Chain |
1 |
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- Designation SC404
- Length 29”
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MTS-200-09 |
Silent Chain Connecting Link |
5 |
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MTS-200-10 |
Sprocket Idler |
1 |
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- Number of Teeth 18
- For Chain Type No 40
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MTS-200-11 |
Chain Puller |
1 |
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- For Chain Type No 35 to No 60
- Maximum Jaw Spread 2”
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MTS-200-12 |
Chain Breaker |
1 |
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- For Chain Type No 35, 40, 41, and 50
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MTS-200-13 |
Taper Bore Bushing |
4 |
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MTS-200-14 |
Shaft |
2 |
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MTS-200-15 |
Pillow Block Bearing |
4 |
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- Dimensions 5 x 2.6 x 1.5 in
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MTS-200-16 |
Lubricant |
1 |
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Courseware and Accessories
|
Part Number |
Description |
|
|
MTS-200-050A |
Instruction Manual With Collection Of Chain Drive I Exercises |
1 |
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- Lab Sheet 1 Introduction to Chain Drives
- Lab Sheet 2 Sprocket Installation & Alignment
- Lab Sheet 3 Chain Installation & Tensioning
- Lab Sheet 4 Speed, Torque, and Sprocket Ratios
- Lab Sheet 5 Sprocket and Chain Maintenance
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MTS-200-050B |
Instruction Manual With Collection Of Chain Drive II Exercises |
1 |
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- Lab Sheet 1 Multiple-Chain Drives
- Lab Sheet 2 Silent Chain Drives
- Lab Sheet 3 Sprocket Idlers
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*Specifications may vary without prior notice
Gear Drive Training Module
MTS-300
Note: Picture shown may not same with actual specification, only for illustration purpose.
Features:
- Steel base plate with provision for table-top mounting.
- Welded aluminum gear box, allowing for installation of all supplied gear sets.
- Seven custom bearing housings allowing for installation and shimming (internal and external) of tapered roller bearing sets.
- Two additional flanged bearing units for open gearing application.
- Gear sets including; spur gears, helical gears, worm/worm gear, and bevel (miter) gears.
- Gear sets represent different pitches, ratios, pressure angles, and pitch diameters.
- Bearings, including tapered roller bearings and radial ball bearings.
- Shafting with keyways and keys.
- Handle for illustrating thrust and establishing wear patterns
- Steel bracket for mounting dial indicator.
- High-durability, urethane coatings throughout.
Component List
|
Part Number |
Description |
Qty |
|
MTS-9000-01 |
Universal Base Plate |
1 |
|
MTS-300-01 |
Spur Gear |
6 |
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· Number of Teeth 20 30 35 40 50 60
· Pressure Angle 20º 20º 20º 20º 20º 20º |
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MTS-300-02 |
Helical Gear |
3 |
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- Hand 1 left hand and 2 right hand
- Number of Teeth 24
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MTS-300-03 |
Miter Gear |
1 set |
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- Number of Teeth 30
- Pressure Angle 20º
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MTS-300-04 |
Worm Gear |
1 |
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- Hand right
- Number of Teeth 30
- Pressure Angle 20º
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MTS-300-05 |
Worm |
1 |
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- Hand right
- Number of Threads 1
- Pressure Angle 20º
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MTS-300-06 |
Bevel Gear |
1 set |
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- Number of Teeth 45 and 15
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MTS-300-07 |
Zinc-Plated Steel Collar |
2 |
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MTS-300-08 |
Gear Box |
1 |
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- Type parallel shaft (with spur gears)
- Ratio 11.08: 1
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MTS-300-09 |
Pillow Block Bearing |
10 |
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- Dimensions 5 x 2.6 x 1.5 in
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MTS-300-10 |
Bronze Thrust Bearings |
4 |
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- Outside Diameter 1” For Shaft Diameter ½” 5/8”
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MTS-300-11 |
Bronze Sleeve Bearings |
2 |
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- For Shaft Diameter ½”
- Length ¾” 1 ¼"
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MTS-300-12 |
Stainless Steel Mandrel |
1 |
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MTS-300-13 |
Taper Bore Bushing |
1 |
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MTS-300-13 |
Shaft |
5 |
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- Lengths 10”
- with shaft keyway and flat
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Courseware and Accessories
|
Part Number |
Description |
Qty |
|
MTS-300-050A |
Instruction Manual With Collection Of Gear Drive I Exercises |
1 |
|
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- Lab Sheet 1 Introduction to Gear Drives
- Lab Sheet 2 Spur Gear Installation
- Lab Sheet 3 Gear Alignment
- Lab Sheet 4 Backlash Adjustment
- Lab Sheet 5 Speed, Torque, and Gear Ratios
- Lab Sheet 6 Gears Using Split Taper Bushings
- Lab Sheet 7 Gear Trains
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Part Number |
Description |
Qty |
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MTS-300-050B |
Instruction Manual With Collection Of Gear Drive II Exercises |
1 |
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- Lab Sheet 1 Helical Gears
- Lab Sheet 2 Worms and Worm Gears
- Lab Sheet 3 Miter Gears
- Lab Sheet 4 Gear boxes
- Lab Sheet 5 Bevel Gears
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*Specifications may vary without prior notice
Bearing Drive Training Module
MTS-400
Note : Picture shown may not same with actual specification, only for illustration purpose.
Features:
- Universal base plate allowing for convenient mounting across the width of a standard shop bench.
- Steel shaft mounting brackets which, when used in combination, allow for mounting of shafts in different orientations.
- High-grade alloy steel CNC-machined stub shafts allowing for installation of all bearings.
- Provision for installation of radial ball bearings and cylindrical roller bearings with loose and interference fit applications.
- Provision for installation of spherical roller bearings on a tapered shaft, adapter sleeve and withdrawal sleeve. (Includes two different internal clearance calculations.)
- Provision for installation of a radial ball bearing in an externally seated application.
- Provision for bearing removal using a gear puller on a back-up gear.
- Bearing types provided.
- Shaft seal application.
- High-durability urethane coatings throughout.
Component List
|
Part Number |
Description |
Qty |
|
MTS-9000-001 |
Universal Base Plate |
1 |
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MTS-400-01 |
Plain Bearings |
4 |
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· Type sleeve grooved sleeve flange thrust
· Length 1.5” 1” 1” 0.06”
· Inside Diameter 0.625”
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MTS-400-02 |
Radial Ball Bearings |
3 |
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· Type open shielded sealed
· Inside Diameter 0.79 in
· Outside Diameter 1.65 in
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MTS-400-03 |
Angular Ball Bearings |
2 |
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· Inside Diameter .79 in
· Outside Diameter 1.85 in
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MTS-400-04 |
Thrust Ball Bearing |
1 |
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· Thickness 0.342 in
· Inside Diameter 0.625 in
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MTS-400-05 |
Tapered Roller Bearings |
4 |
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· Type separable cone and cup
· Inside Diameter 0.79 in
· Outside Diameter 1.65 in
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MTS-400-06 |
Needle Bearing |
1 |
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· Inside Diameter 0.625 in
· Outside Diameter 0.8125 in
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MTS-400-07 |
Trust Needle Bearing |
1 |
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· Thickness 0.16 in
· Inside Diameter 1.38 in
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MTS-400-08 |
Housing |
4 |
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MTS-400-09 |
Shaft |
4 |
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MTS-400-10 |
Grease Cartridge |
1 |
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· NLGI Grade 2 |
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MTS-400-11 |
Bearing Packer |
1 |
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· Minimum ID 0.594 in
· Maximum OD 3.5 in |
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MTS-400-12 |
Set Screw Shaft Collar |
1 |
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MTS-400-13 |
Stainless Steel Bearing Mandrel |
1 |
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· Journal Diameter ¾” |
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MTS-400-01A |
Driving Guides |
2 |
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· Dimensions 6.3 x 2 x 0.9 in |
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MTS-400-02A |
Main Supports |
2 |
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· Dimensions 8.5 x 4 x 1 in |
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MTS-400-03A |
Plate |
1 |
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· Dimensions 7.1 x 5 x 0.4 in |
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MTS-400-04A |
Ball Nut |
System &
Solution at Affordable Price 
