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Mechanical Drive Training System


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MECHANICAL DRIVE TRAINING SYSTEM

 

MDTS-4000

 

Downloadable Data Sheet

 

Introduction

 

This economical, yet comprehensive, package of mechanical training equipment combines the best features of three proven EDU-LABS DIDACTIC mechanical training systems, in one hands-on workstation. The system allows the student to progress through the full range of common mechanical skills using one comprehensive training system.

 

The primary training components from EDU-LABS DIDACTIC trainers relating to Belt Drives, Chain Drives, Gear Drives and Bearings Drive are combined in one economical package.

See individual product descriptions for additional information on individual training modules.

This economical training package can easily be implemented in the industrial training or technical education environment.

 

Features

 

1. Belt Drive Training Module, including all training elements (driver, adjustable base), all belt and sheave components, specialized tools, and standard accessories as outlined under product MTS-100.

 

2. Chain Drive Training Module, including chain, sprockets, links, specialized tools, and standard accessories as outlined under product MTS-200

 

3. Gear Drive Training Module, including modular gearbox (also used as the driven element in belt and chain modules, and as the fixed unit in shaft alignment), with bevel gear adapter assembly, all gears and bearings, specialized tools, and standard accessories as outlined under product MTS-300

 

4. Bearing Drive Training Module, including four stub shafts, two shaft mounting brackets, bearings, seals, specialized tools, and standard accessories as outlined under product MTS-400

 

Training Modules

 

Four (4) Training Modules Cover The Followings :

 

Belt Drive Training Module

 

MTS-100

 

           

 

Note : Picture shown may not same with actual specification, only for illustration purpose.

 

Features:

 

  • Steel channel base plate with provision for tabletop mounting.
  • Welded aluminum motor and driven elements.
  • High-durability coating allowing for repeated use and rough handling.
  • Multiple motor positions allow for demonstration of multiple tensioning requirements.
  • Heavy-duty adjustable motor base for parallel tensioning.
  • Provision for two-point tensioning using jacking bolts.
  • Heavy-duty flanged bearings allowing for variation in shaft misalignment.
  • Fractional horsepower belts and sheaves, allowing for installation at two shaft centerline distances.
  • Multiple type belt set, including tapered bushing, 2-groove sheaves, matched belts and a mismatched belt example.
  • Positive drive belt application including belt and sheaves.
  • Tool set.

 

Component List

 

Part Number

Description

Qty

MTS-9000-01

Universal Base System

1

MTS-9000-02

Adjustable Motor Base

1

MTS-9000-03

AC Motor

1

 

  • Voltage : 240 V
  • Horse Power : 0.75KW

 

MTS-100-01

Sheaves

3

 

  • Pitch Diameter              3”                     4”                     5”
  • For Belt                                    Type 4L (A)

 

MTS-100-02

V-Belt

2

 

  • Designation                               4L400
  • Length                                      40”

 

MTS-100-03

Single Groove Wedge Pulley

2

 

  • Pitch Diameter             3.5”                  4”
  • For Belt Type                           3V

 

MTS-100-04

Double Groove Wedge Pulley

2

 

  • Pitch Diameter             3.5”                  5”        
  • For Belt Type                           3V

 

MTS-100-05

Normal Wedge V-Belt

2

 

  • Designation                               3V400
  • Length                                      40”

 

MTS-100-06

Cogged Wedge V-Belt

2

 

  • Designation                               3VX400
  • Length                                      40”

 

MTS-100-07

Normal Timing Pulley

2

 

  • Number of Teeth                      18

 

MTS-100-08

Normal Timing Belt

1

 

  • Designation                               367L050

 

MTS-100-09

High Torque Timing Pulley

2

 

  • Number of Teeth                      24                                30

 

MTS-100-10

High Torque Timing Belt

1

 

  • Designation                               9608M20

 

MTS-100-11

Variables Pitch Pulley

1

 

  • Pitch Diameter Range   3.4 to 4.4 in
  • Outside Diameter                      4.75”
  • For Belt Type                           4L (A)

 

MTS-100-12

Step Cone Pulley

2

 

  • Pitch Diameters                        1.75”                2.75”               3.75”
  • For Belt Type 4L (A)

 

MTS-100-13

Pulley Idler

1

 

  • Outside Diameter                      3”
  • For Belt Type                           4L (A)

 

MTS-100-14

Belt Tension Tester

1

 

  • Maximum Tension                    35 lb (15.9 kg)

 

MTS-100-15

Sheaves and Belt Gauge

1

 

  • Includes                                    8 gauges for grooves and 2 for belts

 

MTS-100-16

Split Taper Bushing

4

 

  • Size                                          H

 

MTS-100-17

Quick disconnect Bushing

4

 

  • Size                                          SH

 

MTS-100-18

Pillow Block Bearing

4

 

  • Dimensions                   5 x 2.6 x 1.5 in

 

MTS-100-19

Shaft

2

 

  • Length                                      9”

 

MTS-100-20

Steel Ruler

1

 

  • Length                                      24”

 

MTS-100-21

Tachometer

1

 

  • Indicates motor rotation speed either in CW and CCW
  • Speed Range                            0.5 to 20000 r/min

 

MTS-100-22

Tool Box

1

 

 

Courseware and Accessories

 

Part Number

Description

Qty

MTS-100-050A

Instruction Manual With Collection Of Belt Drive I Exercises

1

 

  • Lab Sheet 1 Introduction to Belt Drives
  • Lab Sheet 2 Sheave Alignment
  • Lab Sheet 3 Belt Installation and Tensioning
  • Lab Sheet 4 Speed, Torque, and Pulley Ratios
  • Lab Sheet 5 Sheave and Belt Maintenance

 

MTS-100-050B

Instruction Manual With Collection Of Belt Drive II Exercises

1

 

  • Lab Sheet 1 Wedge and Notched Wedge V-Belts
  • Lab Sheet 2 Multiple-Belt Drives
  • Lab Sheet 3 Multiple-Speed Belt Drives
  • Lab Sheet 4 Variable-Speed Belt Drives
  • Lab Sheet 5 Synchronous Belt Drives
  • Lab Sheet 6 High Torque Synchronous Belt Drives
  • Lab Sheet 7 Pulley Idlers

 

                                                                                                                                                      

*Specifications may vary without prior notice

 

 

Chain Drive Training Module

 

MTS-200

 

 

               

 

    Note: Picture shown may not same with actual specification, only for illustration purpose.

 

Features:

 

  • Steel channel base plate with provision for tabletop mounting.
  • Welded aluminum motor and driven elements.
  • Ground steel shafting.
  • Hand crank.
  • Multiple motor positions, allowing for establishment of several different chain lengths.
  • Provision for motor element jacking.
  • Heavy-duty flanged bearings allowing for variation of misalignment.
  • Chain, including standard, double pitch and single pitch, double strand chain.
  • Connecting links, including cotter pin, spring clip and offset types.
  • Attachment chain sample.
  • Mixed diameter sprockets, with provision for keyed, taper bore, taper lock and QD hubs.

 

Component List

 

Part Number

Description

Qty

MTS-9000-01

Universal Base Plate

1

MTS-9000-02

Adjustable Motor Base

1

MTS-9000-03

AC Motor

1

 

  • Voltage                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                        240 V

 

MTS-200-01

Sprocket

3

 

  • Number of Teeth                                                                                                                                                                                                                                                                                                                                                                                                 15                                                                                                                                                                                                                                                                              20                                                                                                                                                                                                                                                                              30
  • For Chain Type                                                                                                                                                                                                                                                                                                                                                                                                   No 40

 

MTS-200-02

Single Strand Roller Chain

2

 

  • Length                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                         30”
  • Designation                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                  No 40

 

MTS-200-03

Single Strand Connecting Link

5

 

  • For Chain Type                                                                                                                                                                                                                                                                                                                                                                                                               No 40

 

MTS-200-04

Double Roller Chain Sprocket

3

 

  • Number of Teeth                                                                                                                                                                                                                                                                                                                                                                                                 17                                                                                                                                                                                                                                                                              20                                                                                                                                                                                                                                                                              30
  • For Chain Type                                                                                                                                                                                                                                                                                                                                                                                                   No 40

 

MTS-200-05

Double Strand Roller Chain

2

 

  • Designation                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                  No 40
  • Length                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                         36”

 

MTS-200-06

Double Strand Connecting Link

5

 

  • For Chain Type                                                                                                                                                                                                                                                                                                                                                                                                               No 40

 

MTS-200-07

Silent Chain Sprocket

3

 

  • Number of Teeth                                                                                                                                                                                                                                                                                                                                                                                                 17
  • For Chain Type                                                                                                                                                                                                                                                                                                                                                                                                   SC404

 

MTS-200-08

Silent Chain

1

 

  • Designation                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                  SC404
  • Length                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                       29”

 

MTS-200-09

Silent Chain Connecting Link

5

 

  • For Chain Type                                                                                                                                                                                                                                                                                                                                                                                                               SC404

 

MTS-200-10

Sprocket Idler

1

 

  • Number of Teeth                                                                                                                                                                                                                                                                                                                                                                                                 18
  • For Chain Type                                                                                                                                                                                                                                                                                                                                                                                                               No 40

 

MTS-200-11

Chain Puller

1

 

  • For Chain Type                                                                                                                                                                                                                                                                                                                                                                                                   No 35 to No 60
  • Maximum Jaw Spread                                                                                                                                                                                                                                                2”

 

MTS-200-12

Chain Breaker

1

 

  • For Chain Type                                                                                                                                                                                                                                                                                                                                                                                                   No 35, 40, 41, and 50

 

MTS-200-13

Taper Bore Bushing

4

 

  • Size                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                      1008                                                                                                                                                                                                                                                                                                                                                                                                                   1610

 

MTS-200-14

Shaft

2

 

  • Length                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                       9”

 

MTS-200-15

Pillow Block Bearing

4

 

  • Dimensions                                                                                                                                                                                                                                                                                                                                                                                                                      5 x 2.6 x 1.5 in

 

MTS-200-16

Lubricant

1

 

  • Oil SAE                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                       Grade 30

 

                        

Courseware and Accessories

 

Part Number

Description

 

MTS-200-050A

Instruction Manual With Collection Of Chain Drive I Exercises

1

 

  • Lab Sheet 1 Introduction to Chain Drives
  • Lab Sheet 2 Sprocket Installation & Alignment
  • Lab Sheet 3 Chain Installation & Tensioning
  • Lab Sheet 4 Speed, Torque, and Sprocket Ratios
  • Lab Sheet 5 Sprocket and Chain Maintenance

 

MTS-200-050B

Instruction Manual With Collection Of Chain Drive II Exercises

1

 

  • Lab Sheet 1 Multiple-Chain Drives
  • Lab Sheet 2 Silent Chain Drives
  • Lab Sheet 3 Sprocket Idlers

 

                                                                                                                                                      

*Specifications may vary without prior notice

 

Gear Drive Training Module

 

MTS-300

 

 

   

Note: Picture shown may not same with actual specification, only for illustration purpose.

 

Features:

 

  • Steel base plate with provision for table-top mounting.
  • Welded aluminum gear box, allowing for installation of all supplied gear sets.
  • Seven custom bearing housings allowing for installation and shimming (internal and external) of tapered roller bearing sets.
  • Two additional flanged bearing units for open gearing application.
  • Gear sets including; spur gears, helical gears, worm/worm gear, and bevel (miter) gears.
  • Gear sets represent different pitches, ratios, pressure angles, and pitch diameters.
  • Bearings, including tapered roller bearings and radial ball bearings.
  • Shafting with keyways and keys.
  • Handle for illustrating thrust and establishing wear patterns
  • Steel bracket for mounting dial indicator.
  • High-durability, urethane coatings throughout.

Component List

 

Part Number

Description

Qty

MTS-9000-01

Universal Base Plate

1

MTS-300-01

Spur Gear

6

 

·        Number of Teeth       20        30        35        40        50        60

·        Pressure Angle          20º       20º       20º       20º       20º       20º

 

MTS-300-02

Helical Gear

3

 

  • Hand   1 left hand and 2 right hand
  • Number of Teeth          24

 

MTS-300-03

Miter Gear

1 set

 

  • Number of Teeth          30
  • Pressure Angle             20º

 

MTS-300-04

Worm Gear

1

 

  • Hand                            right
  • Number of Teeth          30
  • Pressure Angle             20º

 

MTS-300-05

Worm

1

 

  • Hand                            right
  • Number of Threads      1
  • Pressure Angle 20º

 

MTS-300-06

Bevel Gear

1 set

 

  • Number of Teeth          45 and 15
  • Pressure Angle             20º

 

MTS-300-07

Zinc-Plated Steel Collar

2

 

  • Diameter                      1 1/8”

 

MTS-300-08

Gear Box

1

 

  • Type                            parallel shaft (with spur gears)
  • Ratio                            11.08: 1

 

MTS-300-09

Pillow Block Bearing

10

 

  • Dimensions       5 x 2.6 x 1.5 in

 

MTS-300-10

Bronze Thrust Bearings

4

 

  • Outside Diameter 1” For Shaft Diameter    ½”  5/8”

 

MTS-300-11

Bronze Sleeve Bearings

2

 

  • For Shaft Diameter    ½”
  • Length                         ¾”                    1 ¼"

 

MTS-300-12

Stainless Steel Mandrel

1

 

  • Diameter                 5/8”

 

MTS-300-13

Taper Bore Bushing

1

MTS-300-13

Shaft

5

 

  • Lengths                       10”
  • with shaft keyway and flat

 

Courseware and Accessories

 

Part Number

Description

Qty

MTS-300-050A

Instruction Manual With Collection Of Gear Drive I Exercises

1

 

  • Lab Sheet 1 Introduction to Gear Drives
  • Lab Sheet 2 Spur Gear Installation
  • Lab Sheet 3 Gear Alignment
  • Lab Sheet 4 Backlash Adjustment
  • Lab Sheet 5 Speed, Torque, and Gear Ratios
  • Lab Sheet 6 Gears Using Split Taper Bushings
  • Lab Sheet 7 Gear Trains

 

Part Number

Description

Qty

MTS-300-050B

Instruction Manual With Collection Of Gear Drive II Exercises

1

 

  • Lab Sheet 1 Helical Gears
  • Lab Sheet 2 Worms and Worm Gears
  • Lab Sheet 3 Miter Gears
  • Lab Sheet 4 Gear boxes
  • Lab Sheet 5 Bevel Gears

 

                                                                                                                                                      

*Specifications may vary without prior notice

 

Bearing Drive Training Module

 

MTS-400

 

         

 

Note : Picture shown may not same with actual specification, only for illustration purpose.

 

Features:

 

  • Universal base plate allowing for convenient mounting across the width of a standard shop bench.
  • Steel shaft mounting brackets which, when used in combination, allow for mounting of shafts in different orientations.
  • High-grade alloy steel CNC-machined stub shafts allowing for installation of all bearings.
  • Provision for installation of radial ball bearings and cylindrical roller bearings with loose and interference fit applications.
  • Provision for installation of spherical roller bearings on a tapered shaft, adapter sleeve and withdrawal sleeve. (Includes two different internal clearance calculations.)
  • Provision for installation of a radial ball bearing in an externally seated application.
  • Provision for bearing removal using a gear puller on a back-up gear.
  • Bearing types provided.
  • Shaft seal application.
  • High-durability urethane coatings throughout.

 Component List

 

         

Part Number

Description

Qty

MTS-9000-001

Universal Base Plate

1

 

MTS-400-01

Plain Bearings

4

 

 

 

·        Type sleeve grooved sleeve  flange  thrust

·        Length   1.5”  1”  1”  0.06”

·        Inside Diameter 0.625”

 

 

 

 

MTS-400-02

Radial Ball Bearings

3

 

 

 

 

·        Type  open  shielded  sealed

·        Inside Diameter 0.79 in

·        Outside Diameter 1.65 in

 

 

 

 

 

MTS-400-03

Angular Ball Bearings

2

 

 

·        Inside Diameter  .79 in

·        Outside Diameter 1.85 in

 

         

 

 

 

MTS-400-04

Thrust Ball Bearing

1

 

 

·        Thickness  0.342 in

·        Inside Diameter 0.625 in

 

 

 

MTS-400-05

Tapered Roller Bearings

4

 

 

·        Type   separable cone and cup

·        Inside Diameter  0.79 in

·        Outside Diameter  1.65 in

 

         

 

 

 

MTS-400-06

Needle Bearing

1

 

 

·        Inside Diameter 0.625 in

·        Outside Diameter 0.8125 in

 

 

MTS-400-07

Trust Needle Bearing

1

 

 

·        Thickness 0.16 in

·        Inside Diameter  1.38 in

 

 

 

 

MTS-400-08

Housing

4

 

MTS-400-09

Shaft

4

 

MTS-400-10

Grease Cartridge

1

 

 

·        NLGI Grade            2

 

 

MTS-400-11

Bearing Packer

1

 

 

·        Minimum ID            0.594 in

·        Maximum OD                   3.5 in

 

 

MTS-400-12

Set Screw Shaft Collar

1

 

MTS-400-13

Stainless Steel Bearing Mandrel

1

 

 

·        Journal Diameter              ¾”

 

 

MTS-400-01A

Driving Guides

2

 

 

·        Dimensions                      6.3 x 2 x 0.9 in

 

 

MTS-400-02A

Main Supports

2

 

 

·        Dimensions                      8.5 x 4 x 1 in

 

 

MTS-400-03A

Plate

1

 

 

·        Dimensions                      7.1 x 5 x 0.4 in

 

 

MTS-400-04A

Ball Nut